A clean, ready-to-fill Process FMEA template in Excel — all the standard columns, formatted and centered. Download it free, or generate a filled-in draft in a minute.
The template has every column a proper Process FMEA needs:
| Column | What goes there |
|---|---|
| Process Step & Description | The operation and what it does |
| Requirement & Type | The product or process requirement |
| Potential Failure Mode | How the requirement can fail |
| Effect(s) & SEV | Impact + Severity (1–10) |
| Cause(s) & OCC | Why it fails + Occurrence (1–10) |
| Controls & DET | Prevention / detection + Detection (1–10) |
| SEV×OCC, RPN, AP | Criticality, RPN, and Action Priority |
| Classification & Recommended Action | Special characteristics and next steps |
List your process steps down the sheet, add the failure modes and causes for each, then rate Severity, Occurrence, and Detection with your team. Prioritize the highest RPN / Action Priority rows and add recommended actions.
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